![]() Stock removal is an important aspect of reaming however we encourage you to review our previous blogs as we tie together all of the elements of the reamed hole. Pre-Ream Drill Hole Size Chart Pre Ream Drill Size ChartĬlick here to download a printable PDF of the Pre-Ream-Drill-Hole-Size-Chart pictured above. This chart allows for drill oversize based on research done by the United States Cutting Tool Institute. This chart tells the appropriate standard drill bit size to choose when reaming fractional diameters from 1/8” to 1” in 1/64” increments. Click here to download a printable PDF of the Pre-Ream-Drill-Hole-Size-Chart. I have included a Pre-Ream Drill Hole Size Chart below to help with this selection. Most machinists do not have time to wait for a special size drill bit to be made and are forced to choose among standard drill bit sizes that are on the shelf. In the real world drill bits come in standard sizes. If you are rough reaming, stock removal can be up to 5% of the reamer diameter. If you are fine tuning your operation and are within the 2%-3% range, Super Tool recommends removing 2% of the reamer diameter for steels and tough alloys and 3% for non-ferrous and cast iron materials. Therefore, the appropriate range of the pre-ream drill hole size for a 0.2500” finished hole is 0.2425” – 0.2450”. Below are examples for calculating the pre-ream drill hole size for a 0.7500” finished hole diameter and a 0.2500” finished hole diameter.Ġ.7500 x 0.98 = 0.7350 0.7500 x 0.97 = 0.7275 From that range refer to a standard drill chart to chose the appropriate standard drill size for your pre reamed hole size. This gives you the range of stock removal best suited to the finish ream hole size. Then take the desired finished hole size and multiply it by 0.97. ![]() My preferred method for calculating the drill bit size is to take the desired finished hole diameter and multiply it by 0.98. This leads to premature tool wear and poor hole finishes.Ī 0.7500” diameter reamer should remove between 0.0150”-0.0225” of stock.Ī 0.2500” diameter reamer should remove between 0.0050”-0.0075” of stock Carbide tipped and Solid Carbide Reamers need to have adequate stock to remove or they will rub in the hole and generate excessive heat. The most common way to obtain the pre-ream hole size is through drilling and the focus of this blog entry. The appropriate amount of stock removal for carbide tipped and solid carbide reamers is generally 2 – 3 percent of the finished hole size. There are several ways in which the pre-ream hole size may be obtained some examples include investment casting, boring, line boring, rough reaming, and stamping. The pre-ream hole size affects characteristics in the reamed hole including hole finish, hole straightness, tool life, and cycle time. ![]() The amount of material left in the hole prior to reaming “ pre-ream hole size” plays an integral role in the quality of the reamed hole. ![]()
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